Thread Rolling Machine | Thread Rolling Machine Manufacturer

16 Ton Thread Rolling Machine:

We have developed special 16 ton Thread Rolling Machine with special CNC cycle with multiple sensors and special rolls to roll wiper motor and power windows worms for Lucas TVS.

One of this machines is tooled up to roll ½” 4 TPI ACME screws required for home appliances - hand presses to make Iddiappam / Sev etc.

CNC Rack Rolling Machine can be tooled up to roll masonary drills from the solids and establish tool life more than several lakhs. These drills are brazed with carbide tips to drill concrete walls etc.

Components with threads up to 3.0 mm pitch can be rolled on this machine.

Specifications of our 16 ton Hydraulic Thread Rolling Machine
Maximum Roll diameter	180 mm
Bore size	54 mm std./69.85 mm
Max. Roll width	125 mm
Max. Diameter of the job	50 mm
Max. Pitch	3 mm
Min. Job diameter	5 mm
Max. Swing of the Job (Flange Dia)	100 mm
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	8.5 HP approx.)
Floor space	1.5 x 1.5 meters.
Weight of the machine	2.4 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.

20 Ton Thread Rolling Machine

A tooled up Thread Rolling Machineis supplied to roll stainless steel tubes to produce grooves inside the tube for heat exchangers to a length of 600 mm as per the Specification of a US based company. This inside groove helps the liquid media to have swirling effect when it passes through these tubes. 211 tubes are required for every heat exchanger. They manufacture several heat exchangers per day.

Components with threads up to 3.5 mm pitch can be rolled on this Thread Rolling Machine.

Specifications of our 20 ton Hydraulic Thread Rolling Machine
Maximum Roll diameter	200 mm
Bore size	69.85 mm
Max. Roll width	125 mm standard. Up to 190 mm as per customer request at no extra cost while ordering the machine.
Max. Diameter of the job	55 mm
Max. Pitch	3.5 mm
Min. Job diameter	6 mm
Max. thread length	125 mm std., and 165 with wider roll of 180.
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	9.5 HP approx.)
Floor space	1.75 x 1.75 meters.
Weight of the machine	2.6 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.

24 Ton Thread Rolling Machine

This machine is developed for rolling ‘poly V’ pulleys required for modern passenger cars as per design of Lucas TVS.

Specializedin Two Roll thread rolling machine.

Components with threads up to 5 mm pitch can be rolled on this machine.

Specifications of our 24 ton Hydraulic thread Rolling Machine
Maximum Roll diameter	200 mm
Bore size	69.85 mm
Max. Roll width	125 mm standard. Up to 190 mm as per customer request at no extra cost while ordering the machine.
Max. Diameter of the job	50 mm
Max. Pitch	4 mm
Max. spline	1.5 mod. (higher with helix)
Min. Job diameter	6 mm
Max. thread length	125 mm std., and 165 with wider roll of 180.
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	12 HP approx
Floor space	1.75 x 1.75 meters.
Weight of the machine	3 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.

30 ton Thread Rolling Machine

Heavy duty ship container use this locating bolts of 80 mm long with 8 mm pitch rolled in 9 seconds on above Spline Rolling Machine.

Components with 30 ton Thread Rolling Machine up to 8 mm pitch can be rolled on this machine.

Specifications of our 30 ton Hydraulic thread Rolling Machine
Maximum Roll diameter	200 mm
Bore size	69.85 mm
Max. Roll width	125 mm standard. Up to 200 mm as per customer request at no extra cost while ordering the machine.
Max. Diameter of the job	65 mm
Max. Pitch	6 mm
Min. Job diameter	6 mm
Max. thread length	125 mm std. and 175 with wider roll of 190.
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	14 HP approx
Floor space	2.0 x 2.0 meters.
Weight of the machine	3.5 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.

40 Ton Thread Rolling Machine

This is one of a kind machine which has a unique design wherein the hydraulic force is directly applied in line with roll shaft/rolls.

The components are placed at the same center for rolling. There is no need for moving the work rest support sideways to compensate different diameter jobs and different diameter rolls.

This 40 ton Thread Rolling Machine is suitable for rolling stainless steel valve stems up to Ø 2 mm with acme thread.

Components with threads up to 10 mm pitch can be rolled on this Machine.

Specifications of our 40 ton Hydraulic Thread Rolling Machine
Maximum Roll diameter	200 mm
Bore size	69.85 mm
Max. Roll width	130 mm
Max. Diameter of the job	70 mm
Max. Pitch	10 mm
Min. Job diameter	10 mm
Max. Thread length	150 mm standard by plunge rolling. By Thru feed – any length of thread.
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	17 HP approx.)
Floor space	2.5 x 2.5 meters.
Weight of the machine	3.75 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.

60 Ton Thread Rolling Machine

60 ton Thread Rolling Machine is one of a kind machine which has a unique design wherein the hydraulic force is directly applied in line with roll shaft/rolls.

The components are placed at the same center for rolling. There is no need for moving the work rest support sideways to compensate different diameter jobs and different diameter rolls.

Because of higher capacity, our machines are tooled up to roll Ø 30 x 11.1125 mm pitch x 4 starts, 5.25 mm depth, for a length of 640 mm. This entire length (640 mm) with 5.25 mm depth thread is rolled in a single pass within 53 seconds.

60 ton Thread Rolling Machine is a special component part of the sophisticated German brake system used in Metro trains and our indirect customer is Indian Railways.

This machine is suitable for rolling stainless steel valve stems up to Ø 2 mm with acme thread.

Components with threads up to 12 mm pitch can be rolled on this machine.

Specifications of our 60 ton Hydraulic thread Rolling Machine
Maximum Roll diameter	200 mm
Bore size	69.85 mm
Max. Roll width	150 mm
Max. Diameter of the job	76 mm
Max. Pitch	12 mm
Min. Job diameter	10 mm
Max. spline length	150 mm standard by plunge rolling. By Thru feed – any length of thread.
Min. job length	10 mm
Max. Job length	650 mm between centre
Max. Swing of the Job (Flange Dia)	150 mm
Roll Shaft RPM	Infinitely variable 0-50 RPM std.
Gearbox	Hardened and ground helical gears(no worm & worm gears)
Lubrication	Centralized lubrication with PLC controls
Electrical Control	PLC with 24 Volts DC
Slide movement	Both roll shafts move towards center on Imported Linear Guides, hence the job is centrally placed always.
Depth/Size control	With positive arrangement
Rolling cycle	Spline Rolling –Force Feeding System of rolling, Plunge Rolling Cycle.
Connected load (approx.)	24 HP approx
Floor space	2.5 x 3.0 meters.
Weight of the machine	4.25 tons approx.
Construction	Machine grade cast iron body mounted on stress relieved welded body, single piece construction, epoxy coated hydraulic and coolant tank inside the machine.
Electricity	The total consumption of electricity will be less on our machine, because of higher efficient gearbox and Variable Speed Drive, for which lower HP motors are used. This will pay back your investment in a short period.